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Metallography Range of Equipment

• Cutting • Mounting • Grinding • Grinding / Lapping • Automatic Electrolytic Polishing / Etching
• Microscope • Close Circuit Video System • Image Analyser • In-Situ Metallography Kit

Microscope Microscope Microscope
Microscope Microscope Microscope
Single Disc Polishing Machine Double Disc Polishing Machine Abrasive Cut off Machine
Single Disc Polishing Machine Double Disc Polishing Machine Abrasive Cut off Machine
Cold Setting Resin Bakelite Mounting Press Belt Polisher
Cold Setting Resin Bakelite Mounting Press Belt Polisher
CCTV Attachment
CCTV Attachment

Abrasive cut off machine : 

Compact machine for cutting specimens for microscopic examination. Its unique Job clamping vice slides against the cutting wheel by a counter weight. Coolant pump is in built.
Cuts sections upto 70mm
Wheel size 200 mm x 1.5 mm thick
Cutting speed 2000 & 3000 RPM
Motor 1 HP Single phase 220V A/C
Dimensions 650Lx590 B x 400 L mm
Net weight 72 Kgs

Also available Heavy Duty Close Chamber Abrasive Cut-Off Machine. 
Cutting capacity : 60 /80 /100 mm round bar. 


Cold setting Resin :
When the specimen is of odd shape or size to hold it while polishing it becomes essential to mount it. (One pack Consists Liquid 400 ml + powder 400 gm)

Die Set :
For mounting the specimens with above cold setting. They are kept face down in the die set & cold setting resin in 1:1 powder liquid proportion is poured in cavity. Mounted specimens become ready in five minutes. Mould diameter 25,32,38 & 50 mm. Thickness 15mm

Bakelite mounting press
For mounting the specimens with Bakelite powder Specimen is kept face down in the Cavity & bakelite Powder is Hot moulded around itc with hydraulic pressure. Mould dia 30 mm. 
With Digital timer. Operates on 220 V A/C
Bakelite powder ( 10 kgs/pack)

Belt polisher
For preliminary surface preparation of metallurgical specimens in the laboratory it is an effective machine. Belt tension is adjustable. Belt can be quickly changed. Adequate safety provided by the belt guard. 
Belt size 100mmx910mm endless
Motor 0.25 HP 1440 RPM 220V A/C 
Dimensions 460L x 370B x 250H mm

Spare belts for belt polisher :
(size 100 mm Wx 915 mm L Endless)

Single disc polishing machine
Both polish papers or polishing Cloth can be clamped on the rotating disc. Provision for waterflow & control.
No of Disc - One Disc diameter 20 cms.
Operating on - 220V, Single phase , AC
Solid state power supply for motors is inside the machine.
Drive motor- 1/3 HP 12V DC
Speed - Continuously variable upto 1400 RPM Max.
Dimensions-48Lx33Bx28H Cms Net weight-30Kgs

Double disc polishing machine 
Both polish papers or polishing Cloth can be clamped on the rotating disc. Provision for waterflow & control.
No of Disc - Two Disc diameter 20 cms.
Operating on - 220V, Single phase , AC 
Solid state power supply for motors is inside the machine.
Drive motors- Two 1/3 HP 12V DC Speed - Continuously variable upto 1400 RPM Max.
Dimensions-105Lx45Bx77H Cms Net weight-55Kgs

Automatic Electrolytic Polishing / Etching
Micro specimen prepares for almost all metals & their alloys 
Reliable & Consistent results. No mounting required. Any odd shape samples, foiles, polished effectively.

We have ranges of Inverted Microscopes :

METALLURGICAL MICROSCOPE TYPE (Basic Model) M(B)-1
This is a very sturdy Inverted metallurgical Microscope designed for Industrial use. The Inverted design eliminates the need for specimen mounting. Only one side of the specimen needs to be polished & no leveling is needed. Can be easily interfaced with Computer for Image analysis work.

Stand Very sturdy & rigid, designed for Industrial use
Mechanical Stage 140 x 170 mm with graduations. Easy movement for adjustment of specimen.
Illumination Incident light with 12V 50W halogen lamp
Light house provided with iris diaphragm & filters Continuously adjustable illumination.
Nose piece Triple revolving nose piece
Coarse focusing By rack and pinion
Fine focusing Least Count 0.002 mm
Binocular head Inclined at 45 degrees with Interpupillary & diopter setting
Objectives Achromatic 4x, 10x, 20x, 40x, 60x
Eyepieces Huygenian 5x, 10x wide field , 15x
Magnification Minimum 20x to Maximum 1500x

Magnification Table

Eyepiece Objective Magnification Eyepiece Objective Magnification Eyepiece Objective Magnification
5 4 20 10WF 4 4 15 4 60
5 10 50 10WF 10 100 15 10 150
5 20 100 10WF 20 200 15 20 300
5 40 200 10WF 40 400 15 40 600
5 60 300 10WF 60 600 15 60 900

Operating voltage

220V  A/C, 50HZ

Instrument Size

280 L x 160 B x 270 H mm

Net weight

7.5 Kg

Gross weight

15 kg

METALLURGICAL MICROSCOPE TYPE M(M) - 1
This is a very sturdy Inverted metallurgical Microscope designed for Industrial use. The Inverted design eliminates the need for specimen mounting. Only one side of the specimen needs to be polished & no leveling is needed. Can be interfaced with Computer for Image analysis work.
Stand Very sturdy & rigid, designed for Industrial use.
Mechanical Stage 140 x 170 mm with graduations. Easy movement & adjustment of specimen.
Illumination Incident light with 12V 50W tungsten halogen lamp
Light house provided with iris diaphram & slot for filters Continuously adjustable illumination.
Nose piece Quadruple revolving nose piece with positive click stop.
Coarse focusing By rack and pinion
Fine focusing Least Count 0.002 mm
Binocular head Inclined at 45 degrees with Interpupillary & diaper setting
Objectives Achromatic 4x, 10x, 20x, 40x, 60x
Eyepieces Huygenian 5x, 10x wide field , 15x
Magnification Minimum 20x to Maximum 1500x
Magnification Table :
Eyepiece Objective Magnification Eyepiece Objective Magnification Eyepiece Objective Magnification
5 4 20 10WF 4 40 15 4 60
5 10 50 10WF 10 100 15 10 150
5 20 100 10WF 20 200 15 20 300
5 40 200 10WF 40 400 15 40 600
5 60 300 10WF 60 600 15 60 900
Operating voltage

220V A/C, 50HZ

Net weight

12 Kgs

Instrument Size

400 L x 200 B x 330 H mm

Gross weight

17 Kgs

METALLURGICAL MICROSCOPE TYPE M(AD)-1 
For the first time in India, this is the only Inverted Metallurgical microscope which has a built in CCD camera & equipped with a USB Port to plug it directly to your computer for Instant photography & Image analysis. One more Video out port to connect it to a TV monitor. Microstructure image with outstanding clarity & resolution is simultaneously seen in the binocular head, Computer monitor & or TV. Separate computer interfacing attachment ( at item 5) is not required for this microscope.

Stand Very sturdy & rigid, designed for Industrial use. Built in power supply for the Halogen lamp
Mechanical Stage 140 x 170 mm with graduations. Easy movement & adjustment of specimen
Illumination Incident light with 12V 50W tungstan halogen lamp
Light house provided with iris diaphragm & slot for filters, Continuously adjustable illumination.
Nose piece Quadruple revolving, with positive click stop
Coarse focusing By rack and pinion
Fine focusing Least count 0.002 mm
Binocular head Inclined at 45 degrees with Interpupillary and diaptor setting adjustments
Objectives Achromatic 4x, 10x, 20x, 40x, 60x
Eyepieces Huygenian 5x, 10x wide field,15x
Magnification Minimum 20x to Maximum 900x
Magnification Table :
Eyepiece Objective Magnification Eyepiece Objective Magnification Eyepiece Objective Magnification
5 4 20 10WF 4 40 15 4 60
5 10 50 10WF 10 100 15 10 150
5 20 100 10WF 20 200 15 20 300
5 40 200 10WF 40 400 15 40 600
5 60 300 10WF 60 600 15 60 900
Operating voltage

220V A/C, 50HZ

Net weight

13 Kgs

Instrument Size

400 L x 340 B x 330 H mm

Gross weight

13 Kgs

Computer Interface cum CCTV attachment
Microscope can be Interfaced to your own computer using the computer cum CCTV attachment. This attachment enables you to take sharp & clear microstructure photographs & their printout instantly. The image can be viewed on computer monitor. Further it can be saved in hard disk / can be emailed.

Image Analyser software
When your Microscope is interfaced with your Computer the next logical step is to add this powerful software which is a user friendly & easy to learn. It gives reliable & repeated results.It performs the Following tasks.

1) Evaluation of Microstructure of Graphite
A) Measures Graphite
   
Flake count & Flake size
    Flake distribution from 1 to 8 
    Type distribution (A,B,C,D & E) 

As per

ASTM A247

B) Measures S.G.Iron
   
Nodularity & Nodule count
    Nodule size distribution from 1 to 8 
    Type distribution (Well formed / irregular / Detoriated / Exploded 
    / compacted )
    Size class
As per
2) Determining Phase volume fractions
   
Determines percentage of Ferrite / Pearlite / Graphite
    Steadite/ Carbide / Retained Austenite etc. 
    Statistically estimates volume fraction of an 
    identifiable phase in the microstructure 
As per ASTM E562
3) Determining Average grain size
   
By linear intercept (or Heyn's) procedure
As per ASTM E112
4) Measurement of Depth of decarburisation
Estimates average or greatest decarburisation depth of steels 
( Also Case depth measurement )
As per ASTM E1077
5) Determining JK Inclusion Rating
Inclusion rating types A,B,C & D as per JK Chart Based on gray levels & Morphology
As per ASTM E1112
6) Particle size measurement 
Automatic analysis of particles based on size, shape factor With Particle count & Min./Max. Average
7) Standard report Archive 
Query based viewing, Report printing, Table & Paper views
8) Statistical Process Control - SPC Module 
Control charts, Histogram, Control charts for fraction rejected & Chart for non conformities, Pareto Analysis, Cause effect Diagrams, Multi parameter trends , Comparison charts
In-Situ Metallography Kit :
Portable In-Situ Metallography Kit consisting of portable grinder / polisher, portable auto electro polisher, portable microscope to do metallography study on site.

Consumables :
The wide range of consumables available for metallography study.
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15-A, Bharat Industrial Estate, Lake Road, Bhandup (West), Mumbai - 400 078, Maharashtra, INDIA
Tel. : ( 022 ) 25965795 / 25965796 * Fax : ( 022 ) 25964859

Website : www.finemarketingindia.com / www.materialtestingmachines.net / www.materialtestingmachine.com / www.metaltestingmachine.com